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Planning Fundamentals

Planning Fundamentals

About This Workshop

Planning Fundamentals focuses on the strategies, tools, and techniques required to develop and improve maintenance work planning processes. By concentrating on proper work identification, accurate job scoping, effective resource planning, and the integration of methodologies like RCM (Reliability-Centered Maintenance) and PM/PdM (Preventive/Predictive Maintenance), this course helps maintenance professionals move from a reactive to a proactive maintenance environment. The class emphasizes the importance of understanding roles, responsibilities, communication pathways, and the essential elements of work planning that directly impact cost, safety, resource utilization, and long-term asset performance.

Learning Formats

  • Instructor-Led Presentations & Discussions: Foundational concepts, best practices, and real-world examples presented by experienced professionals.
  • Interactive Workshops & Field Simulations: Practical exercises in job scoping, resource allocation, and work plan development, including analyzing case studies and reviewing common mistakes.
  • Hands-On Exercises with CMMS/EAM Tools: Demonstrations on how to use maintenance management software to improve work identification, planning accuracy, and performance tracking.
  • Group Discussions & Peer Learning: Collaborative learning sessions that facilitate knowledge sharing, problem-solving, and exchange of ideas among participants.
  • Q&A and Feedback Sessions: Ongoing support and guidance to address specific organizational challenges, ensuring participants can apply concepts at their facilities.

Key Benefits

  • Reduced Unplanned Work & Costs: Effective planning reduces the incidence of emergency and break-in work, minimizing overtime and resource waste.
  • Higher Equipment Reliability & Availability: Proactive planning ensures timely preventive and predictive tasks, extending asset life and improving uptime.
  • Enhanced Safety & Compliance: Thorough planning integrates safety measures and hazard analysis, reducing the risk of accidents and meeting regulatory requirements.
  • Improved Work Quality & Efficiency: Detailed job scopes, accurate parts kitting, and standardized work procedures lead to higher wrench time and first-time quality completion.
  • Stronger Team Coordination & Communication: Clearly defined roles and responsibilities, along with improved documentation and CMMS/EAM utilization, streamline workflows and enhance cross-functional collaboration.
  • Better Organizational Performance: A structured planning process aligns maintenance activities with business goals, improving ROI, OEE, and long-term sustainability.

What Will You Learn?

  • Foundations of Work Planning: Understand the planning process’s purpose, scope, and role within an integrated Work Control Management (WCM) framework.
  • Work Identification & Management: Learn how to generate effective work requests (WR) and translate them into structured work orders (WO), and how methodologies like RCM, FMEA, and PMO support formalized maintenance programs.
  • Job Scoping & Resource Planning: Gain skills in accurately scoping jobs—breaking them into tasks, determining required resources, and identifying necessary parts and tools—to enhance execution efficiency.
  • Classification & Prioritization of Work: Differentiate between preventive, predictive, corrective, and emergency tasks, and prioritize them effectively using the P-F interval concept and criticality assessments.
  • Planning for Safety & Risk Mitigation: Integrate risk and job hazard/safety analysis (JHA/JSA) into the planning process to ensure compliance and reduce the likelihood of incidents.
  • Developing Comprehensive Work Plans: Learn to create detailed, standardized work plans containing all essential information (Why, What, Where, Who, How, When) to improve quality and reduce rework.
  • Leveraging CMMS/EAM Systems: Understand how to use computerized tools to capture asset history, track work orders, manage inventory, and document maintenance activities for continuous improvement.
  • Follow-Up & Continuous Improvement: Discover strategies for capturing feedback after work execution to refine planning practices, enhance performance tracking, and sustain improvements over time.
  • Improving Communication & Coordination: Learn how planners interact with operations, maintenance supervisors, schedulers, and reliability specialists to ensure alignment and mutual understanding.
  • Measuring Planning Performance & Adjusting Strategies: Identify key performance indicators (KPIs) and metrics to evaluate the effectiveness of planning and drive ongoing optimization.

Course Content

Introduction to Work Control Management (WCM):

  • Definition, purpose, and scope of WCM
  • Planning’s role in achieving business goals and asset performance targets

Work Identification & Formal PM/PdM Programs:

Planning Fundamentals & Pre-Planning Activities:

Work Classification & Prioritization Techniques:

Developing the Work Plan:

Parts Kitting & Resource Allocation:

Risk & Job Hazard Safety Analysis:

Follow-Up & Continuous Improvement Processes:

Leveraging CMMS/EAM for Effective Planning:

Roles, Responsibilities & Organizational Alignment: